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英國GRIMM格林進口臥式化工屏蔽泵 UK GRIMMImported horizontal chemical shielding pump
英國GRIMM格林進口臥式化工屏蔽泵概述:
進口臥式化工屏蔽泵,主要由泵體、葉輪、屏蔽電機等組成,是一種新形式液體輸送泵,廣泛應用于化工、醫藥、紡織、核電工業及制冷領域,其巧妙的結構,決定了其優良性能。其主要構造及特點:
屏蔽套,以保證定子、轉子鐵心和繞組不被輸送的介質浸蝕。屏蔽套由具有高強度、耐腐蝕、高電阻、非磁性的高規格不銹鋼薄板密封焊接而成。焊接與整形均采用特殊的設備及工藝完成,最后對焊縫進行氦氣檢漏試驗,以確保屏蔽套絕對不滲漏。
在屏蔽電動機中,采用的是經浸漬環氧樹脂處理的石墨滑動軸承,其性能是具有良好的耐腐蝕性,較高的耐磨性和耐熱性,較低的磨擦系數;在石墨軸承的內孔及端面均有潤滑和冷卻槽,以便介質對其進行潤滑和冷卻。石墨軸承與軸承套構成耐磨付,軸承套的基體采用不銹鋼,表面經Stellite硬化處理,由此組成較高的耐磨副。
在泵頭部分,葉輪采用先進的水平模型,精密鑄造,并進行嚴格的動平衡試驗,效率高,運轉平穩。
結構簡單緊湊,采用積木原理,安裝維護方便。
英國GRIMM格林進口臥式化工屏蔽泵結構特點:
進口臥式化工屏蔽泵是泵和電機合一的產品,在電機的定子內表面和轉子外表面各有一個特殊金屬材料制成屏蔽套,將它們各自密封填充,不和所輸送的液體介質接觸,使電機的鐵心和繞組不受腐蝕,使定子繞組保持良好的絕緣性能。加之該泵葉輪和電機同軸相連,結構上只有靜密封,保證了所輸送液體的一滴不漏,完全避免了泄露對環境造成的污染,真正起到了安全保護的作用。
1、由于輸送液體不會無泄漏到外部,故適合于:
●對人體有害液體;
●容易爆炸和可燃性液體;
●貴重物體;
●腐蝕性液體。
2、由于不能吸入外部氣體,故適用于:
●真空系統運行;
●與外部氣體接觸能變質的液體等。
3、由于無軸封,故適用于:
●系統壓力較高;
●高溫液體;
●低溫液體。
4、由于不需要潤滑油,故適用于:
●不會污染輸送液,并避免了注油麻煩。
5、由于電機和泵為同軸的組合體,故適用于:
●體積小、重量輕、不占場;
●容易拆卸檢查。
6、電機因無冷卻風扇,故適用于:
●運轉噪音小。
英國GRIMM格林進口臥式化工屏蔽泵各種型式標準結構:
1、基本型:
●用途·特點:
是電泵基本型,泵體直接裝在電機前法蘭上。
●參數:
流 量:最高600m3/h
全 揚 程:最高150m
電機功率:最高200kw
2、基本型·帶連接體:
●用途·特點:
是電泵基本型,泵體通過連接體同電機法蘭連接。
●參數:
流 量:最高600m3/h
全 揚 程:最高100m
電機功率:最高200kw
3、基本型·軸內循環:
●用途·特點:
把基本型的循環管方式改為軸內循環方式。
●參數:
流 量:最高100m3/h
全 揚 程:最高100m
電機功率:最高45kw
4、基本型·軸內循環帶連接體:
●用途·特點:
把基本型,帶連接體的循環管方式改為軸內循環方式。
●參數:
流 量:最高100m3/h
全 揚 程:最高85m
電機功率:最高45kw
5、逆循環型:
●用途·特點:
適用于易汽化液體。泵體直接裝在電機法蘭上。
●參數:
流 量:最高600m3/h
全 揚 程:最高150m
電機功率:最高200kw
6、逆循環型·帶連接體:
●用途·特點:
適用于易汽化液體。電機法蘭通過連接體連接泵體。
●參數:
流 量:最高300m3/h
全 揚 程:最高100m
電機功率:最高135kw
7、低比轉數:
●用途·特點:
適用于小流量、較高揚程系統。
●參數:
流 量:最高18m3/h
全 揚 程:最高110m
電機功率:最高22kw
8、高溫分離型:
●用途·特點:
適用于熱介質油和熱水等高溫液體。
●參數:
流 量:最高600m3/h
全 揚 程:最高150m
電機功率:最高200kw
溫 度:最高350℃
9、自吸型:
●用途·特點:
吸入配管內未充滿液體時,泵通過自動抽氣作用揚液。適用于從地下容器中抽取液體。
(自吸型配備電泵許用壓力1.0MPa、20.MPa。它除了具有普通屏蔽電泵的特點外,其突出特點是具有自動抽氣功能,最大管路吸上高度可達5m,適用于抽送地下罐和槽車罐中的不含顆粒的液體。)
●參數:
流 量:最高42m3/h
全 揚 程:最高50m
電機功率:最高30kw
10、高熔點液用外部循環型:
●用途·特點:
適用于高融點易結晶的液體還有州內循環型的R型。
●參數:
流 量:最高90m3/h
全 揚 程:最高60m
電機功率:最高15kw
11、高溫液用超耐熱型:
●用途·特點:
大幅度提高電機的耐熱性,適用于高溫液。電機不必冷卻,能節省能源。
●參數:
電機功率:最高35kw
溫 度:最高350℃
12、高融點液用超耐熱型:
●用途·特點:
大幅度提高電機的耐熱性,泵和電機上帶夾套,適用于高融點液體。
①蒸汽
②保溫液
●參數:
流 量:最高90m3/h
全 揚 程:最高60m
電機功率:最高15kw
溫 度:最高250℃
13、泥漿密封型:
●用途·特點:
適用于輸送混入微量泥漿液體。
●參數:
流 量:最高100m3/h
揚 程:最高100m
電機功率:最高45kw
14、多級型:
●用途·特點:
裝有復數葉輪的高揚程用,有B型、N型、G型。
●參數:
流 量:最高80m3/h
全 揚 程:最高400mm
電機功率:最高110kw
15、泥漿用封液式氣封型:
●用途·特點:
適用于輸送混入大量泥漿液體。
●參數:
流 量:最高40m3/h
揚 程:最高50m
電機功率:最高15kw
泥漿濃度:最高30wt%
16、泥漿用注液式氣封型:
●用途·特點:
適用于輸送混入大量泥漿液體,外部注液。
●參數:
流 量:最高80m3/h
揚 程:最高400m
電機功率:最高110kw
泥漿濃度:最高30wt%
英國GRIMM格林進口臥式化工屏蔽泵技術參數:
流 量:1.2-600m3/h
揚 程:18-500m
口 徑: 進口直徑:40-150mm
出口直徑:25-125mm
轉 速:1450r/min、2900r/min、3480r/min
功 率:0.75-200kw
電 壓:220V、380V、600V
最高工作壓力:6.4MPa
英國GRIMM格林進口臥式化工屏蔽泵的制造特點:
1、因帶有軸承檢測器:
⑴可檢查如下運轉情況:
●軸承磨損情況。
●電機逆旋轉,缺相,短路。
●進入固體異物等。
⑵電器信號控制
●現場監視(任選)。
●遠距離監視(任選)。
●出現故障,立即警報,自動停車。
2、因從電機到泵是流水作業:
⑴實行質量管理。
⑵提高了應變能力。
3、由于采用積木式裝配:
⑴可以適用多種規格。
⑵由于電機和泵可自由組合,故可選擇效率高的泵。
4、機型齊全,用途廣泛。
5、其他:
⑴采用了新型的接線盒,大幅度的提高了接線盒的耐壓強度和密封效果,可在露天使用。
⑵在標準型上裝上誘導輪可在困難吸入條件下也可使用。
⑶葉輪公稱直徑和排出量是系列規格是(ISO.Jims)。
英國GRIMM格林進口臥式化工屏蔽泵軸承檢測原理:
屏蔽泵的運用在現今社會越來越廣泛。而其造價高,使用環境及其苛刻,為保證屏蔽泵正常工作,其維護成為企業一項必不可少的工作。屏蔽泵中有一個核心部件—軸承,長期使用后會因磨損較大而影響正常使用。通過示波器我們能夠看出其是否正常。
下面介紹一下屏蔽泵軸承檢測原理:
在定子鐵心槽口處繞制一對軸承檢測線圈,當轉子旋轉時便感應出溝形高次諧波重迭波形的電壓。各線圈的相位差是180°時,在軸承工作時,基波為零,在軸承檢測線圈輸出端只顯示溝形高次諧波的A、B線圈諧波之差。該溝形高次諧波,在軸承磨損后間隙a大,間隙b小時,B線圈的溝形高次諧波顯著增加,其結果發生跟軸承磨損量成比例的輸出電壓。通過表示測出的電壓,將運轉情況反映給操作者。
英國GRIMM格林進口臥式化工屏蔽泵輸送介質實績:
酸類:發煙硫酸,98%濃硫酸,硫化氫,硝酸,混合酸,氫氟酸,氫氰酸,醋酸,鉻酸,甲酸,乙二酸,乳酸,甲基丙烯酸,氯磺酸,脂肪酸,丙酸,硼酸,對苯二甲酸,硬脂酸,丙烯酸。
鹽類:重鉻酸鉀,氯化鈉,碳酸鈉,硫酸胺,大蘇打(硫工硫酸鈉),氰化納,氯化鋁,次氯酸鈉,氯酸鈉,硅酸鈉,硫化胺,硝酸鈉,磷酸鈉。
堿類:醋酸甲酯,醋酸乙酯,醋酸戊脂,丙烯酸及酯,甲基丙烯酸甲酯。
芳烴類:苯,甲苯,二甲苯,苯酚,萘,二氯化萘,氫酸甲苯,甲基萘,烷基萘,聯萘,三甲萘。
碳氫化合物(不同于芳烴類):丁烷,壬烷,環乙烷,環乙酮,己粽,丙烯,乙烷,甲基丙烯酮。
醇類:甲醇,乙醇,丁醇,己醇,異丙醇,辛基醇,丙三醇,乙二醇,丙二醇。
氧基化合物及醚類:甲醛,乙醛,苯甲醛,甲醚,乙醚,丙酮,氧化乙烯,丙烯醛,巴豆醛,丙烯酮,醋酸酐,己酮,呋喃。
鹵化烴:四氯化碳,三氯化碳,氯丙烯,碳酰氯,液氯,無水鹽酸,無水氟化氫,亞甲藍氯,四氯化硅,次氯酸磷,二氯化乙烯,三氯硅烷,二氯丙烯,三氯氧化磷,四氟化乙烯,三氯化磷,三氯甲烷,二氯化鋁。
碳硫化合物:二硫化碳,無水二氧化碳,無水氨水,苯胺,丙烯酸胺,乙胺。
冷凍劑:氟利昂,液態二氧化碳,液化甲烷,液化乙烯,液化丙烷,液氨。
油類:石油(石腦油、原油、汽油),電氣絕緣油,食用油,潤滑油。
熱媒和冷媒:導熱姆換熱劑和其他換熱媒,液氨,溴化鋰,氯甲烷和其他冷媒。
水類:海水,純水,沸水,廢水和其它類型水。
單體和化合物:聚氯乙烯,苯乙烯,聚己內酰胺,氯丁橡膠,丁二烯,聚乙烯醚,丙烯氰,乙氰,硫磺。
其他:水銀,四乙鉛,三乙基氯硅烷,甲基硅烷,過氧化氫,塑料,顯象液,明膠,洗劑,糖液。
UK GRIMMImported horizontal chemical shielding pumpsummary:
The imported horizontal chemical pump, mainly by the pump body, impeller, motor and other components, is a new form of liquid delivery pump, widely used in chemical, pharmaceutical, textile industry, nuclear power and refrigeration field, its ingenious structure, determines its excellent performance. Its main structure and characteristics:
The shielding sleeve is used to ensure that the stator, rotor core and winding are not eroded by the medium to be conveyed. The shielding sleeve is welded and sealed by high strength, corrosion resistant, high resistance and non-magnetic high specification stainless steel sheet. Welding and shaping are completed by special equipment and process. Finally, helium leak test is carried out to ensure that the shield is not leaking.
In a shielded motor, using the epoxy resin impregnated graphite bearing processing, its performance is good corrosion resistance, high wear resistance and heat resistance, low friction coefficient; in both inner hole and end face of graphite bearing lubrication and cooling groove, so that the medium of lubrication and cooling the. The graphite bearing and the bearing sleeve form a wear-resistant bearing, and the base of the bearing sleeve adopts stainless steel, and the surface is hardened by Stellite, thus forming a pair of wear-resistant pairs.
In the pump head part, the impeller adopts advanced horizontal model, precise casting, and carries on the rigorous dynamic balance test, the efficiency is high, the movement is stable.
The structure is simple and compact. The principle of building blocks is adopted, and the installation and maintenance are convenient.
UK GRIMMImported horizontal chemical shielding pumpstructure characteristics:
The import of chemical shielding pump is horizontal and electrical products, the motor stator inner surface and the outer surface of the rotor has a special metal shielding sleeve, will their sealing, contact with liquid medium conveyed, the motor core and winding from corrosion, so that the stator winding insulation to maintain good performance. In addition, the impeller and the motor are coaxially connected, and the structure is only provided with a static seal, which ensures that a drop of the liquid delivered is not leaked, and the pollution caused by the leakage is completely avoided, and the utility model has the function of safety protection.
1.Because the delivery of liquid will not leak to the outside, so it is suitable for:
? harmful to the human body fluid;
? explosive and flammable liquids;
Valuable objects;
Corrosive liquids.
2.Because it can not breathe outside gas, so it is suitable for:
Vacuum system operation;
A liquid that can be modified by contact with an external gas.
3.Because there is no seal, it is suitable for:
The system pressure is higher;
High temperature liquid;
Cryogenic liquid.
4.Because it does not require lubricating oil, it is suitable for:
It does not pollute the delivery fluid and avoids the trouble of oiling.
5.Because the motor and pump are coaxial combination, so it is suitable for:
Small size, light weight and no occupation;
Easy to disassemble.
6.The motor has no cooling fan, so it is suitable for:
Operate with little noise.
UK GRIMMImported horizontal chemical shielding pumpvarious types of standard structure:
1.Basic type:
Use and features:
It is the basic type of the electric pump, and the pump body is directly mounted on the front flange of the motor.
Parameter:
Flow rate: maximum 600m3/h
Full head: maximum 150m
Motor power: maximum 200kW
2.Basic type with connector:
Use and features:
The utility model is a basic type of an electric pump, and the pump body is connected with the motor flange through a connecting body.
Parameter:
Flow rate: maximum 600m3/h
Full head: maximum 100m
Motor power: maximum 200kW
3.Basic type and axial circulation:
Use and features:
Change the basic type of circulation pipe to axial circulation mode.
Parameter:
Flow rate: maximum 100m3/h
Full head: maximum 100m
Motor power: maximum 45KW
4.Basic type shaft inner circle belt connector:
Use and features:
Change the basic type of loop pipe with connecting shaft to axial circulation mode.
Parameter:
Flow rate: maximum 100m3/h
Full head: maximum 85m
Motor power: maximum 45KW
5.Reverse circulation type:
Use and features:
Apply to easy to vaporize liquid. The pump body is directly mounted on the motor flange.
Parameter:
Flow rate: maximum 600m3/h
Full head: maximum 150m
Motor power: maximum 200kW
6.Reverse cycle type with connector:
Use and features:
Apply to easy to vaporize liquid. The motor flange is connected with the pump body through the connecting body.
Parameter:
Flow rate: maximum 300m3/h
Full head: maximum 100m
Motor power: maximum 135kW
7.Low specific speed:
Use and features:
It is suitable for small flow and high lift system.
Parameter:
Flow rate: maximum 18m3/h
Full head: maximum 110m
Motor power: maximum 22kw
8.Hhigh temperature separation type:
Use and features:
Suitable for high temperature liquid such as hot medium, oil and hot water.
Parameter:
Flow rate: maximum 600m3/h
Full head: maximum 150m
Motor power: maximum 200kW
Temperature: maximum 350
9.Self-priming:
Use and features:
When the suction pipe is not filled with liquid, the pump will lift the liquid by automatic pumping. Suitable for extracting liquid from underground containers.
(self-priming) equipped with an electric pump, allowable pressure 1.0MPa, 20.MPa. It has the characteristics of common shielded electric pump, which is characterized with automatic pumping function, the maximum pipe suction height is 5m, not containing particles of liquid used in pumping underground tank and tank. )
Parameter:
Flow rate: maximum 42m3/h
Full head: maximum 50m
Motor power: maximum 30KW
10.High melting point liquid with external circulation type:
Use and features:
Suitable for high melting point, liquid crystalline, and internally circulating R.
Parameter:
Flow rate: maximum 90m3/h
Full head: maximum 60m
Motor power: maximum 15kw
11.High temperature liquid with super heat resistance:
Use and features:
Greatly improve the heat resistance of the motor, applicable to high temperature liquid. Motors do not have to cool down, saving energy.
Parameter:
Motor power: maximum 35kw
Temperature: maximum 350
12.High melting point liquid with super heat resistance:
Use and features:
Greatly improve the heat resistance of the motor, pump and motor with a jacket, suitable for high melting point liquid.
Steam
Insulation liquid
Parameter:
Flow rate: maximum 90m3/h
Full head: maximum 60m
Motor power: maximum 15kw
Temperature: maximum 250
13.Slurry seal type:
Use and features:
Suitable for conveying and mixing small amount of mud liquid.
Parameter:
Flow rate: maximum 100m3/h
Lift: maximum 100m
Motor power: maximum 45KW
14.Multi-level type:
Use and features:
High lift with complex impeller, B, N and G.
Parameter:
Flow rate: maximum 80m3/h
Full head: maximum 400mm
Motor power: maximum 110kw
15.Liquid sealing and gas sealing for mud:
Use and features:
Suitable for conveying large amount of mud liquid.
Parameter:
Flow rate: maximum 40m3/h
Lift: maximum 50m
Motor power: maximum 15kw
Slurry concentration: maximum 30wt%
16.Liquid injection type gas sealing type:
Use and features:
It is suitable for conveying and mixing a large amount of mud liquid and external liquid injection.
Parameter:
Flow rate: maximum 80m3/h
Lift: maximum 400m
Motor power: maximum 110kw
Slurry concentration: maximum 30wt%
UK GRIMMImported horizontal chemical shielding pumptechnical parameter:
Flow rate: 1.2-600m3/h
Lift: 18-500m
Caliber: Inlet diameter: 40-150mm
Outlet diameter: 25-125mm
Speed: 1450r/min, 2900r/min, 3480r/min
Power: 0.75-200kw
Voltage: 220V, 380V, 600V
Maximum working pressure: 6.4MPa
UK GRIMMImported horizontal chemical shielding pump manufacturing characteristics:
1.Because of bearing detector:
One can check the following operation:
Bearing wear.
Motor reverse rotation, lack of phase, short circuit.
Enter solid foreign bodies and so on.
The electrical signal control
Site surveillance (Ren Xuan).
Remote surveillance (Ren Xuan).
Any trouble, alarm immediately, automatic stop.
2.Because of the flow from motor to pump:
The implementation of quality management.
The increased strain capacity.
3.Due to the use of block type assembly:
It can be applied to a variety of specifications.
Because the motor and pump can be combined freely, so we can select high efficiency pump.
4.Complete models, wide range of uses.
5.Others:
The use of the wiring box model, greatly improves the compressive strength of the junction box and the sealing effect can be used in the open air.
The inducer in difficult inhalation can also be used under the condition of standard set.
The impeller nominal diameter and output is a series of specifications (ISO.Jims).
UK GRIMMImported horizontal chemical shielding pumpbearing detection principle:
The application of canned motor pump is more and more widespread in modern society. And its high cost, the use of the environment and its harsh, in order to ensure the normal work of shielding pumps, its maintenance has become an essential job of enterprises. Shield pump has a core component - Bearings, after long-term use will be affected by the wear and tear of the normal use. Through the oscilloscope, we can see whether it is normal or not.
The following describes the principles of canned pump bearings detection:
A pair of bearing detecting coils are wound around the stator core notch, and the voltage of the groove shaped superimposed harmonic waveform is induced when the rotor rotates. When the phase difference of each coil is 180 degrees, when the bearing is working, the fundamental wave is zero, and the output of the bearing detecting coil only shows the difference of the harmonic of the A and B coils of the groove type harmonic. When the groove is high, the gap a is large after the bearing is worn, and the gap is B hours. The groove type harmonic of the B coil increases remarkably, and the output voltage is proportional to the wear amount of the bearing. The operation is reflected to the operator by means of indicated voltage.
UK GRIMMImported horizontal chemical shielding pumptransport medium performance:
Acid: 98% fuming sulfuric acid, sulfuric acid, hydrogen sulfide, nitric acid, mixed acid, hydrofluoric acid, hydrocyanic acid, acetic acid, chromic acid, formic acid, oxalic acid, lactic acid, methacrylic acid, chlorosulfonic acid, fatty acid, propionic acid, boric acid, terephthalic acid, stearic acid, acrylic acid.
Salts: potassium bichromate, sodium chloride, sodium carbonate, ammonium sulfate, sodium bicarbonate (sodium thiosulfate), sodium cyanide, aluminium chloride, sodium hypochlorite, sodium chlorate, sodium metasilicate, sodium sulfide, sodium nitrate, sodium phosphate.
Bases: methyl acetate, ethyl acetate, amyl acetate, acrylic acid and ester, methyl methacrylate.
Aromatic: benzene, toluene, xylene, phenol, naphthalene, naphthalene hydrogen chloride two, toluene, naphthalene, naphthalene, binaphthyl, trimethyl naphthalene.
(different from aromatic hydrocarbons): butane, nonane, cyclohexane, cyclohexanone, propylene, ethane, has dumplings, methyl acrylic ketone.
Alcohols: methanol, ethanol, butanol, hexyl alcohol, isopropanol, octyl alcohol, glycerin, ethylene glycol, propylene glycol.
Oxygen compounds and ethers: formaldehyde, acetaldehyde, benzaldehyde, methyl ether, ether, acetone, ethylene oxide, acrolein, croton aldehyde, propylene ketone, acetic anhydride, methyl ketone, furan.
Halogenated hydrocarbons: three carbon tetrachloride, chloride, allyl chloride, phosgene, chlorine, anhydrous hydrochloric acid, anhydrous hydrogen fluoride, methylene chloride, four silicon tetrachloride, hypochlorous acid phosphorus, two vinyl chloride, three chloro silane, two allyl chloride, three phosphorus oxychloride, four ethylene fluoride, phosphorus trichloride, three methyl chloride, two aluminum chloride.
Carbon sulfur compounds: carbon disulfide, anhydrous carbon dioxide, anhydrous ammonia water, aniline, acrylic amine, ethylamine.
Refrigerant: freon, liquid carbon dioxide, liquefied methane, liquefied ammonia, liquefied propane.
Oils: Petroleum (naphtha, crude oil, gasoline), electrical insulating oil, cooking oil, lubricating oils.
Heat medium and refrigerant: heat transfer agent, heat exchanger and other heat exchangers, liquid ammonia, lithium bromide, methyl chloride and other refrigerants.
Water: sea water, pure water, boiling water, waste water and other types of water.
Monomers and compounds: polyvinyl chloride, styrene, caprolactam, chloroprene rubber, butadiene, polyethylene oxide, propylene cyanide, ethylene cyanide, sulfur.
The other four B: Mercury, lead, three ethyl chloride silane, methyl silane, hydrogen peroxide, plastic, developer, gelatin, lotion, sugar.